Guangdong Dongqi assisted mask machine solution

Add Date: 2020-3-6    Views: 7872

        As of now, China's new crown pneumonia epidemic has been initially controlled, but unfortunately, the pneumonia epidemic has spread to the world, and the global demand for masks has soared. As a large manufacturing country, China has invested countless enterprises in masks and equipment. In the downstream industry chain, we will fully cooperate in supporting and winning this war.
       As a supporting company in the automation industry, Dongqi Company cannot directly produce masks, but we use our own advantages to provide high-quality solutions for mask production equipment, and let us also become a helper to win this pneumonia epidemic!

Let's first understand the production process of masks:

1. Production process of flat masks

The main body of the mask is made of non-woven fabric, so the first step is to stack three layers of non-woven fabric raw materials through a machine.

2. Roll up and stitch the nose clips in

3.Folding and embossing

4. Die cutting, full automatic single cutting and hemming of masks

5.Welding, threading or direct pressing

6. Final sterilization and separate packaging

During the production of masks, the equipment has a high degree of automation. Our company has a variety of products that can be applied to the production of mask equipment:

1.Non-woven cutting

       The slitting machine is mainly used to slit the non-woven material into the size of the non-woven fabric required for making the mask. In the slitting, the length, speed and temperature control are generally implemented. Multi-function counter is used to realize the length control of non-woven fabric. The tachometer and linear speed meter can control the speed of the equipment. The linear speed meter can control the speed of the equipment. The purpose of the cloth.

2.Flat mask machine

         During the production of flat masks, during the flattening, material transportation, and other workpiece movements, precise positioning of each component is required. Proximity switch sensors or photoelectric sensors can be used to transmit positioning signals to the PLC for logic control.
        After die-cutting and edging, the mask needs to be hot-pressed to fix the hanging ear rope. This process can use temperature control modules and solid state relays.

3.Mask packing machine

     After the mask is sterilized, it is packaged separately. It needs to use packaging machine equipment, temperature control meter or temperature control module to heat the equipment and seal the packaging bag.

Product Description

1.Intelligent temperature control module

GTE series is used for hot pressing, edge banding, fixed hanging ear ropes, hot printing, etc., and can also be used for sealing of mask packaging. Our advanced PID algorithm can effectively improve production efficiency and ensure stable production processes;

2.Multi-function counter

CA, CI series counters have excellent anti-interference ability, and perform length counting, counting, batch packaging and other applications in the production process.

3.Tachometer

FA, FM, FI series of frequency, speed, line speed instruments, used to detect and control the feed speed, revolutions, etc.

4. Proximity switch sensor

TK series proximity switch sensors are widely used in limit and object detection.

5.Rotary encoder

HY series rotary encoders are used for accurate length and deflection angle detection.

6.Solid state relay

RMA series solid-state relays are used with temperature control modules to achieve mold heating.